Efficiency comparison between manipulator with injection molding machine and manipulator without injection molding machine
I. management
1. The products shall be taken by manipulator and molding machine, which can be used unattended without fear of no one or employees asking for leave.
2. Implement one person one mechanism (including water cutting, peak cutting and packing), configure conveyor belt, one person can see 4-5 machines, save manpower in large quantities and reduce workers' wages.
3. People will be tired, and the time for the manipulator to produce the product is fixed, so there is no need to rest, especially in hot weather or night shift.
4. It is difficult to recruit highly educated personnel to use the injection molding machine. The general biotechnology personnel are not technical and have a strong sense of responsibility, resulting in difficulties in production, manufacturing and management.
5. Disputes always occur when people get along with each other, affecting production and manufacturing. The application of manipulator reduces pressure, reduces labor, and there will be no internal disputes due to high work pressure, so as to improve internal unity and the cohesion of the company.
II. Safety
1. Due to the continuous improvement and strictness of labor law, the application of manipulator will no longer have the risk of accidents for employees.
2. Fewer people are exposed to the product to prevent employees from being caused by overheating of the product.
3. There is no need to enter the mold by hand to take the product, so as to prevent the potential safety hazards caused by this.
4. The manipulator computer is equipped with mold protection. If the product in the mold does not fall off, it will automatically give an alarm and will not damage the mold.
III. quality
1. If the molding machine is automatic demoulding, the product is scratched and stuck with oil stain when falling, resulting in defective products.
2. If people remove the product, they may scratch the product with their hands, and dirty the product with unclean hands.
3. Using the manipulator to apply the conveyor belt, the packaging personnel can focus on strictly controlling the quality, and will not be distracted by taking the product or too close to the injection molding machine and too hot to affect the work.
4. The time for personnel to take off the product is not fixed, which will lead to shrinkage and deformation of the product (if the material pipe is too hot, it needs to be re injected, resulting in waste of raw materials and rising raw material prices). The time for manipulator to take off is fixed to ensure product quality.
5. Personnel shall close the safety door before taking the product, which will shorten or damage the service life of the forming machine and affect the production. The application of manipulator can ensure the injection quality and prolong the service life of molding machine.
IV. production efficiency
1. It can control the products, ensure the delivery date of customers, maintain the good reputation of the enterprise and enhance the competitiveness of the enterprise.
2. The personnel are not fixed to take the product, and the safety door is opened and closed slowly, which has a great impact. In addition, people are inert and emotional. They are prone to fatigue and depression at night. In addition, they drink water and go to the bathroom. It is estimated that the 24-hour production efficiency is only 70%. The manipulator works continuously.
3. The investment cost can be recovered quickly. For your products, the investment cost can be recovered in less than half a year.
4. Use manipulator to improve the company's image and enhance the company's competitiveness.
5. If the product is removed manually, it is about 1000 molds a day, and the application manipulator can raise about 500 molds, that is, the application manipulator is about 1500 molds a day. If the molding machine in the customer's factory is automatic demoulding, sometimes the product needs to be ejected for 2-3 times. The extension of time will affect the production efficiency, and the falling of the product will lead to scratch, oil stain, etc., resulting in defective products.
6. If the manipulator is applied to the molding machine as a whole, each molding machine can save 1 / 3 or 1 / 2 labor for product inspection and packaging.
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